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Pre-treatment

Pre-treatment is the most important stage in powder coating.

The longevity and performance of the coating relies directly upon the integrity of the metal preparation.

Chrome-free immersion processes for aluminium and galvanized steel.

  • The chemical pre-treatment chemical and procedure conforms to all current UK and European National Standards.
  • Monitored and controlled in our on-site laboratory in accordance with Qualicoat specifications. 

  • Material is fully submerged in a series of 9000 litre tanks containing:
    • Cleaners to remove surface grease and oils.
    • Etching agents to provide a key for powders
    • Silane (galvanized steel) or Titanium Zirconium (aluminium) stages convert and seal the surface to form a "layer" that is corrosion resistant even before powder coating.
    • De-ionised water rinses between and following the key processes stages,  thoroughly cleaning and removing contaminants from the surface of the metal.

       

  • 6-stage Titanium Zirconium (TiZi) technology process is used for aluminium
  • 8-stage Silane process is used for galvanized steel.
  • The unique process stages are separate for each metal and within an 11-tank in-line system.
  • De-ionised water rinses separate each of the three critical stages

Stage Aluminium Galvanized steel
 1 Acid etch cleaner Acid etch
 2 Cold mains water rinse Cold mains water rinse
 3 De-ionised water rinse Activator
 4 Conversion coating
Titanium-zirconium
Cold mains water rinse
 5 De-ionised water rinse De-ionised water rinse
 6 De-ionised water rinse Conversion coating
Silane
 7   De-ionised water rinse
 8   De-ionised water rinse

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